Custom racks are crucial in achieving high-quality powder coating finishes, designed to support parts during the coating process to ensure appropriate spacing allowing for optimal airflow.
Moreover, custom racks accommodate specific parts, making the process more efficient and reducing the risk of damage.
In this article, we delve into the impact of custom racks on powder coating quality and how they can help businesses achieve better results.
Designing a Custom Rack
When designing custom racks for powder coating, several factors need to be considered, such as the parts’:
- Desired finish quality. A well-designed custom rack also ensures the following:
The well-designed rack creates correct spacing, allowing for even and consistent powder coating coverage.
Improving efficiency becomes so much simpler, relatively speaking. For example, if a business frequently coats parts of a particular size or shape, a custom rack fits those parts precisely, reducing the need for manual handling and ensuring that the coating process is more efficient.
Where do most powder coating companies get their custom racking fabricated?
Most powder coating companies outsource the fabrication of their custom racks to specialized fabricators because fabricators have the expertise and tools necessary to design and fabricate custom racks meeting each client’s specific needs.
When selecting a custom rack fabricator, choose a company with experience in the powder coating industry because they’d have the right tools and tech to meet the powder coaters’ quality standards.
Average Time for Fabricating Custom Fixtures
On average, rack fabrication takes two to six weeks, but several factors determine how long it takes to make custom racks. Some of these factors include:
- Design Complexity
- How Many Parts
- Fabricator’s Production Schedule
Of course, this is a general overview of the fabrication process. Typically, the production follows these steps:
- The first step in fabricating custom fixtures is designing the rack using specialized software;
- A CNC machine cuts the components to the required specifications;
- Welders complete the piece, making necessary adjustments to ensure the racks work.
- Once the rack is complete, it’s thoroughly cleaned, inspected, then shipped to the powder coating client.
Custom Racks Benefits
There are several benefits of using custom racks in powder coating, including:
- Custom racks adequately support the parts traveling down the powder coat line, balanced to reduce damage risk.
- Custom racks allow optimal airflow, crucial for achieving even and consistent finishes.
- By accommodating specific parts, the process becomes more efficient.
- Precise fits reduce any manual handling.
- The precise fit also maximizes the efficiency of the powder coating application: reducing the amount of dry paint saves money!
When designing custom racks for powder coating, several factors need to be considered that are not immediately apparent. For example, the weight of the custom rack must be taken into account to ensure that it can be safely transported and used in the powder coating process.
Additionally, the design of the custom rack must take into account the size and shape of the parts being coated. The rack must be designed to fit the parts precisely, allowing for even and consistent coverage of the powder coating.
Moreover, the materials used in the fabrication of the custom rack must be carefully selected to ensure that they are suitable for the powder coating environment. For example, the materials must be resistant to corrosion and able to withstand the high temperatures associated with the powder coating process.
how much money, time, and quality increase using custom rack fabrications
Using custom rack fabrications can result in significant cost savings for businesses. By designing a custom rack that fits the parts precisely, the amount of powder coating material required can be reduced, resulting in cost savings for the business.
Additionally, custom racks can be designed to accommodate specific parts, making the process more efficient. By designing a custom rack that fits the parts precisely, the need for manual handling is reduced, and the coating process is more efficient.
Moreover, custom racks are designed to ensure that parts are adequately supported during the coating process, reducing the risk of damage. Additionally, custom racks are designed to allow for optimal airflow, which is crucial in achieving an even and consistent finish.
In conclusion, the secret to achieving exceptional powder coating quality lies in the custom racks used during the coating process. Custom racks are designed to ensure that parts are adequately supported during the coating process and that they are appropriately spaced to allow for optimal airflow. Additionally, custom racks can be designed to accommodate specific parts, making the process more efficient and reducing the risk of damage. By investing in custom racks, businesses can achieve better results, reduce costs, and increase efficiency.